Heavy Bikes

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ISO 4210:2015 compliant custom one-of-one cast aluminum gravel bikes for any size of rider.

Profile Description

At Heavy Bikes we utilize Foundry Casting Systems’s Pascal Process for pressurized solidification of sand casted parts. The build process starts with a custom bike fit which drives the 3d printed sand mold design. We fill the mold with molten A356 aluminum. The pressurized solidification ensures a properly filled part with enhanced mechanical properties. We then bust the mold with a sledgehammer, heat treatment then machining of all the interface and art surfaces. We built the Hypocrite to explore the limits of thin wall casting while adding compliance to a single piece bike frame. The ride of the bike built by our friend Jay Hollywood Henderson is one of a new sense of momentum not found on hollow tubular bikes. this paired with the bikes nimble wheel base provides a connected feel unique to Heavy Bikes

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